Product Identification
Pionite Markerboard Laminate provides a nonabsorbent, dry erase
compatible surface suitable for a variety of applications for
boardrooms, schools, clinics and hospitals. Type MB1 (.048î) and
MB2 (.028î) are vertical grade laminates intended for nonpostforming,
low abrasion applications. Markerboard laminate should
not be used in horizontal applications.
Product Composition
Pionite Markerboard Laminate is manufactured in a flat press by
combining decorative papers saturated in melamine resin with
phenolic-impregnated kraft layers at pressures exceeding NEMA
specifications of 750 psi (5.17 MPa) and temperatures approaching
300ƒ F (150ƒ C). The panels are trimmed to size and the backs are
sanded to facilitate bonding. The thickness of the laminate is
determined by the number of kraft layers used. The Markerboard
surface layer has been designed to be non-absorbent and dry erase
compatible.
Product Description
Standard Nominal Sizes* |
||||
Type |
Thickness |
Width |
Length |
Colors |
MB1 (in) |
0.048 |
36, 48, 60 |
96, 120, 144 |
Black, Gray, Frosty White, |
(mm) |
1.2 |
914, 1219, 1324 |
3438, 3648, 3658 |
Snow Flake White |
MB2 (in) |
0.028 |
36, 48, 60 |
96, 120, 144 |
Black, Gray, Frosty White, |
(mm) |
0.7 |
914, 1219, 1324 |
3438, 3648, 3658 |
Snow Flake White |
Finish
Pionite Markerboard Laminate is stocked in a Gloss (G) finish.
This is a high gloss finish with a 60 degree gloss meter reading of 100
± 10 gloss units.
Fabrication and Assembly Tips
When working with Markerboard laminate, these techniques will
produce a quality application.
1. Proper conditioning of the laminate, substrate, and backing sheet minimizes possible warping, shrinking, or expansion of assembled panels. Ideally, all components should be conditioned at 70ƒ F to 75ƒ F (21ƒ C to 25ƒ C) and 45 to 50 percent relative humidity for 48 hours prior to assembly.
2. The substrate must be smooth and free of irregularities and loose particles.
3. Always bond laminate to a suitable substrate such as medium to
high density fiberboard, particleboard, or metals. It should not be
glued directly to plaster walls, gypsum wallboard, or concrete.
4.
Recommended adhesives include solvent or water-based contact
cement, white glue (PVA), and epoxy. Consult your adhesive
supplier for specific application requirements.
5. The use of a backing sheet is recommended to minimize warpage. The thickness of the backing sheet should be equal to the thickness of the decorative laminate on the face of the assembly.
6. All saw blades and router bits used for cutting should be carbide tipped. Feed rate should be slow and tool speed should be high. To minimize the development of surface scratches caused by router bits, lubricating the laminate edge with a wax stick is recommended prior to tooling..
7. All edges of laminate should be filed smooth with file direction towards substrate to help prevent stress cracks and to minimize chipping.
8. When nails or screws must be used, it is advisable to first drill an oversized hole through the laminate. This reduces the likelihood of stress cracks.
9. All laminate is intended for interior use only and should not be exposed to extreme humidity, continuous sunlight, or temperatures above 275ƒ F (135ƒ C) for extended periods of time.
Technical Information
Physical Properties
TEST |
NEMA LD 3-1995 |
Typical Pionite |
NEMA STD. |
Typical Pionite |
NEMA STD. |
|
Test Method |
Values MB1 |
HGS |
Values MB2 |
VGS |
||
Thickness |
(in.) |
0.048 +or- 0.003 |
0.048 +or- 0.005 |
0.028 ± 0.003 |
0.028 ± 0.004 |
|
(mm) |
1.2 +or- 0.080 |
1.2 +or- 0.12 |
0.7 +or- 0.10 |
0.7 +or- 0.10 |
||
Appearance |
3.1 |
Complies |
Complies |
|||
Light Resistance |
3.3 |
Slight effect |
Slight effect |
Slight effect |
Slight effect |
|
Cleanability |
3.4 |
13 |
20 (max) |
13 |
20 (max) |
|
Stain 1-10 |
No Effect |
No Effect |
No Effect |
No Effect |
||
Stain 11-15 |
No Effect |
Moderate Effect |
No Effect |
Moderate Effect |
||
Boiling Water Resistance |
3.5 |
No Effect |
No Effect |
No Effect |
No Effect |
|
High Temperature Resistance |
3.6 |
Slight Effect |
Slight Effect |
Slight Effect |
Slight Effect |
|
Ball Impact Resistance |
(in) |
3.8 |
55 |
50 (min.) |
30 |
20 (min.) |
(mm) |
1397 |
1270 (min.) |
762 |
508 (min.) |
||
Radiant Heat Resistance |
(sec.) |
3.10 |
150 |
125 (min) |
75 |
80 (min.) |
Dimensional Change |
3.11 |
|||||
Machine Direction |
% |
0.25 |
0.50 (max) |
0.40 |
0.70 (max.) |
|
Cross Direction |
% |
0.70 |
0.90 (max) |
0.80 |
1.20 (max.) |
|
Room Temperature |
3.12 |
|||||
Dimensional Stability |
||||||
Machine Direction |
% |
0.15 |
0.5 (max) |
0.18 |
0.6 (max.) |
|
Cross Direction |
% |
0.40 |
0.8 (max) |
0.37 |
1.1 (max.) |
|
Wear Resistance |
(cycles) |
3.13 |
700 |
400 (min.) |
700 |
400 (min) |
Care and Maintenance
Pionite Markerboard laminate can be cleaned using a felt or
multi-purpose board eraser. When additional cleaning is needed the
laminate can be cleaned using over the counter markerboard cleaning
solutions or a solution of alcohol and water. Markerboard has a high
gloss finish so abrasive cleaners that may scratch the surface are not
recommended.
After extended use solvents from dry erase markers may form a film on the Markerboard surface creating a ghosting effect. A similar effect may occur if the marker is erased before it is completely dry. Additional causes of ghosting may be adhesive residue left behind by protective peelcoat. tapes and post papers. Ghosting caused by the mentioned conditions can be removed with proper cleaning procedures.
Marks left by inadvertent use of a permanent marker can often be removed by tracing over the mark with a dry erase marker then immediately wiping off both inks. Permanent marker can also be removed using nail polish remover.
Many commercially available products contain substances that may damage or discolor a laminate surface. ABRASIVE CLEANERS SHOULD NOT BE USED. Particular care should be used with any products labelled CAUTION or WARNING. Any questions or concerns should be referred to the productís manufacturer or call 1-800-PIONITE. Do not allow harsh materials to remain in contact with the laminate surface. Examples of these are as follows:
Toilet bowl cleaners |
Chlorine bleach |
Hydrogen Peroxide |
Coffee pot cleaners |
Oven cleaners |
Hard water stain removers |
Drain cleaners |
Fruit and berry juice |
Metal cleaners and polishes |
Tub and tile cleaners |
Limited Warranty
Subject to the limitations set forth below, PioniteÆ Decorative Surfaces expressly
warrants that our products are reasonably free of defects in material and workmanship,
and when properly handled and fabricated will conform, within accepted
tolerances, to applicable manufacturing specifications as set forth in our technical
brochure. This warranty shall extend to the original buyer for a period of twelve
(12) months from the date of shipment of this product by PioniteÆ Decorative
Surfaces, and shall not be assignable by the original buyer. This warranty does
not cover damage resulting from accident, misuse, alteration, abuse or lack of
reasonable care.
Due to the variety of uses and applications to which this product may be put, and because the manufacturer has no control over the end products fabricated, the warranty set forth above is exclusive and in lieu of all other warranties, express or implied, in fact or by operation of law or otherwise, or arising by course of dealing or performance, custom or usage in the trade, including, without limitation, the implied warranties of fitness for a particular purpose and merchantility, and PioniteÆ Decorative Surfaces shall have no obligation or liability to any person or entity in connection with or arising from the furnishing, sale, installation or repair, use or subsequent sale of any product supplied by it.
The buyerís sole and exclusive remedy for any noncompliance with the express warranty set forth above shall be limited to repair or replacement of the defective product, or, in the event that repair or replacement is not feasible, return of the product and refund of the purchase price.
Under no circumstances shall the manufacturer be liable in excess of the purchase price of this product, in either tort or contract or otherwise, for any loss, damage or injury in connection with or arising from the purchase, use, or inability to use this product, or for any special, indirect, collateral, incidental, consequential or exemplary damages such as, but not limited to, loss of anticipated profits or other economic loss. Because some states do not allow the exclusion or limitation of incidental or consequential damages, this limitation may not apply to you.
Retaining all documentation after purchasing laminate will significantly expedite claim resolution.
